Your Professional Crusher Series Supplier

 

 

Zhengzhou Daiyue Machinery Manufacturing Co., Ltd. was established in 2012.

The products are scraper conveyors, gearboxes, sprocket shaft sets, sprocket plates, precision gears, shafts, couplings and other transmission components.

 

 
  • Broken Shaft Group for Coal Mining
    The crusher shaft assembly integrates high strength, ultra-wear resistance, high efficiency, easy maintenance, and wide adaptability. The shaft body is made of high-strength alloy steel, integrally
  • Hammerheads Of Coal Mine Crushers
    The hammerheads of coal mine crushers are made of high-manganese steel, ultra-high-chromium composite materials, and other high-quality wear-resistant materials, manufactured through precision
 
Why Choose us
 

Custom Solutions
When you share your specific requirements, our experienced engineers develop tailored solutions that precisely meet your needs. From initial design to final production, we ensure faster turnaround and optimal results, minimizing errors and saving you time.

 

Global Efficiency and Convenience
We maintain a comprehensive marketing and service network worldwide, allowing us to respond quickly to customer inquiries, deliver support across time zones, and ensure smooth communication at every stage of the project.

 

Competitive and Transparent Pricing
We combine high-quality products with factory-direct pricing, fast response times, and dependable service. This ensures that you receive excellent value without compromising on performance or reliability.

 

Parameter

 

Parameter

Details

Product Type

Broken Shaft Group for Coal Mining

Material

High-strength alloy steel

Application

Used in coal mining machinery for crushing and material transport

Shaft Diameter

Customizable based on equipment specifications

Length

Varies according to the crusher or mining system design

Hardness

45-55 HRC (Rockwell hardness)

Weight

Customizable depending on the shaft size and requirements

Design Features

Engineered for high impact resistance and durability in harsh mining conditions

Tolerance

±0.5 mm precision

Production Capacity

Tailored to specific mining operations and equipment needs

Lifespan

Long-lasting under normal operating conditions, with minimal wear

 

Types of Crusher Series
 

The crusher series produced by our company mainly include the following types:

Broken Shaft Group for Coal Mining

The crusher shaft assembly integrates high strength, ultra-wear resistance, high efficiency, easy maintenance, and wide adaptability. The shaft body is made of high-strength alloy steel, integrally forged and precisely heat-treated, with excellent bending and torsional resistance, ensuring long-term stable operation under heavy load conditions; the wear parts use multi-alloy wear-resistant materials and surface hardening technology, improving wear resistance by more than 50%, significantly extending service life and reducing consumable costs.

Hammerheads Of Coal Mine Crushers

The hammerheads of coal mine crushers are made of high-manganese steel, ultra-high-chromium composite materials, and other high-quality wear-resistant materials, manufactured through precision casting or forging and heat treatment processes, resulting in extremely high hardness and toughness. Their structural design balances impact force and wear resistance, enabling powerful crushing of coal and rock at high speeds while resisting severe abrasive wear. Specifically designed for various hammer and impact crushers, they are key wear-resistant components that ensure crushing efficiency and reduce downtime for replacement.

 

 

Benefits of Crusher Series

 

 

Broken Shaft Group for Coal Mining

Broken shaft group for coal mining have many advantages, including:

 
 

High Reliability and Impact Resistance

Constructed from high-strength alloy steel, and treated with special heat treatment and surface hardening processes (such as welding a wear-resistant layer), it possesses extremely high fatigue strength and wear resistance, capable of withstanding the continuous high-intensity impact and wear from gangue and hard rock during underground coal mining.

 
 
 

Optimized Crushing Efficiency

The cutter tooth structure, layout, and shaft rotation speed are designed based on rock mechanics and crushing mechanisms. The optimized tooth shape and arrangement achieve efficient shearing and crushing of large coal and rock pieces, ensuring uniform output particle size and effectively preventing material blockage, thus guaranteeing the stable operation of the continuous transport system.

 
 
 

Intrinsically Safe Design

Strictly adhering to coal mine explosion-proof standards, key rotating parts employ multiple sealing and protection structures to prevent dust ingress into bearings and eliminate frictional sparks. The overall design emphasizes rigid connection and dynamic balance with the mining machinery, ensuring smooth operation and high safety redundancy.

 

 

Hammerheads Of Coal Mine Crushers

 

Hammerheads of coal mine crushers have many advantages, including:

 

Extreme Wear Resistance, Doubled Lifespan
Utilizing an optimized formula of high-chromium composite alloy or special high-manganese steel, scientifically heat-treated to form a strong and tough matrix and high-hardness carbides, it exhibits superior resistance to abrasive wear. When crushing high-gangue coal and rock, its lifespan is significantly extended compared to ordinary materials, greatly reducing replacement frequency and spare parts costs.

 
 

Balancing Rigidity and Flexibility, Unrestricted Impact Resistance
The core mechanical design balances high hardness with necessary toughness, effectively resisting the instantaneous high-intensity impact from coal and rock, especially those containing hard gangue, preventing brittle fracture and premature failure, and ensuring the continuity and stability of crushing operations.

 
 

Scientific Design, High-Efficiency Crushing
The hammer profile is optimized through dynamic simulation to maximize energy transfer during high-speed impacts, improving the primary crushing ratio and coal throughput efficiency. A rational layout helps form an ideal material layer, reducing equipment idle time and over-crushing, achieving energy saving and consumption reduction.

 

 

Delivery Information

 
 
01
 

Shipping Methods

We offer a variety of shipping options, including sea freight, air freight, railway transportation, and international express delivery, to meet the diverse needs of our customers.

 
02
 

Estimated Delivery Time

We will provide you with the estimated delivery time for your order, which will be clearly stated in the formal order to ensure your rights are protected, allowing you to arrange for the receipt of your goods in a timely manner.

 
03
 

Order Tracking

We provide order tracking services, allowing you to stay informed about the current status and expected arrival time of your order. Detailed inspection information and shipping manifests, including photos and videos, are provided to ensure the security of your transactions.

Broken Shaft Group for Coal Mining

 

FAQ

 

Q: What materials are used for the Broken Shaft Group and Hammerheads?

A: The Broken Shaft Group is made from high-strength alloy steel, while the Hammerheads are made from high manganese steel or alloy steel, both offering excellent durability and wear resistance.

Q: Can these products be customized?

A: Yes, both the Broken Shaft Group and Hammerheads can be customized in terms of size, weight, and design to fit specific mining equipment and operational requirements.

Q: What is the hardness of these products?

A: The hardness of the Broken Shaft Group ranges from 45-55 HRC, while the Hammerheads have a hardness of 50-65 HRC, ensuring strong impact resistance and durability.

Q: What is the expected lifespan of the Broken Shaft Group and Hammerheads?

A: Both products are designed for long-lasting performance with minimal wear, though their lifespan will depend on operating conditions.

Q: What is the typical operating temperature range for these products?

A: The Broken Shaft Group and Hammerheads can operate efficiently within a temperature range of -20°C to +50°C, suitable for various mining environments.

As one of the leading crusher manufacturers and suppliers in China, we also support OEM&ODM service. Please feel free to wholesale custom made crusher from our factory. If you have any enquiry about cooperation, please feel free to email us.

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